As an essential link between automotive manufacturers and suppliers, the Resident Quality Engineer holds a pivotal role in ensuring the smooth functioning of the manufacturing process, maintaining product quality, and promptly resolving any technical issues that may arise.
This position involves acting as a liaison with various Methode engineering departments, providing technical insights during product development, and ensuring that capabilities align with the manufacturer's requirements.
With a strong focus on quality assurance, problem-solving, and continuous improvement, the Resident Engineer plays a vital part in fostering effective communication between all stakeholders involved in the automotive industry, optimizing production processes and adhering to industry standards.
Position Responsibilities:
- Interface directly with customer’s engineers, processes, systems, labs, test facilities and customer sites as required and relay the information effectively to Methode.
- The three main points of contact inside the Methode system will be Samaya Electronics plant in Egypt, GEU warehouse in Belgium and Methode Electronics plant in Malta.
- Prioritize customer satisfaction by providing on-site support to address quality issues and provide efficient sorting and rework.
- Conduct Routine visits to customer sites to enhance customer relationships.
- Develop and maintain a schedule of visits and prioritize visits based on need and urgency
- Implement effective containment measures in the warehouse and at key customer sites to minimize the presence of defective parts.
- Provide an efficient first level root cause analysis and facilitate return process for defective parts to the manufacturing plants.
- Define product requirements during concept development stage and through product development cycle, support design, verification and evaluation as well as support the customer through the product life cycle
- Develop and review product designs for compliance with engineering principles and company standards as well as customer contract requirements and related specifications
- Lead all aspects at the customers site as seen from the customer’s perspective
- Thoroughly analyze and understand the customer’s requirements
- Interfaces with various customer departments/groups such as electrical, mechanical and software engineering, purchasing, quality, project management, product validation and manufacturing to support all aspects of the customer’s internal processes
- Integrate with the customer at the customer’s site. Actively uses all customer systems that support the Engineering process
- Assist Methode’s Systems Engineering team to develop Product Design requirements used by Methode’s engineering teams
- Perform primary engineering evaluation of software/hardware release candidates at customer’s site, both bench and vehicle
- Support customer reviews, builds, launches and production at Methode’s and customer plants
- Drive to resolution any technical issues encountered by the customer during their development process including on-vehicle and on-bench
- Other duties as assigned
Qualifications:
- Bachelor's degree in Engineering (ME or EE preferred)
- Ability to travel 40% both domestic and international
- 2+ years of combined product experience at an automotive OEM and/or Tier 1 automotive supplier
- Experience with a structured approach to problem-solving (e.g., 8D)
- Hands-on experience with test and measurement equipment
- Experience troubleshooting and debugging electromechanical systems and issues
- Ability to prioritize tasks effectively and handle various tasks at the same time
- Strong interpersonal technical, organization, presentation, and motivational skills
- Proven ability to overcome obstacles and get results
Additional Preferred Qualifications:
- 2+ years of experience with automotive interior electronic products with emphasis on products that are electro-mechanical that interface with vehicle communication systems
- 2+ years of experience as a Resident Engineer with one or more OEM customers
- Experience with OEMs Supplier Portals such as COVISINT/WERs for Ford, GM.
- Thorough understanding of all engineering disciplines through a combination of education and on-the-job training from past experience highly preferred
- Knowledge of embedded C and/or CAN and LIN bus low level CAN driver configurations, embedded module implementation of CAN
- Experience with VectorCANdriver, KWP2000, and CAN analysis tools (Canoe, CANylzer)
- Solid knowledge of mechanical, electrical, and software design
- Experience with software configuration management tools, experience with SVN a plus
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